Devin Day | #010 02/17/2020
A tech guru becomes a farmer, producing some of the most unique food products in Washington. Meet Devin Day of Valley Farmstead Rabbits and Neil's Big Leaf Maple Syrup, and hear him share how he's found his niche.
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Transcript
Devin Day:
I actually gave a baby rabbit, just born, mouth-to-mouth. I just, little, little puff puff, right?
Dillon Honcoop:
Yeah.
Devin Day:
Little chest compressions, and it took this huge gasp of air. And within like two minutes was just as healthy as the other ones. Blew my mind.
Announcer:
This is the Real Food, Real People podcast.
Dillon Honcoop:
This week on the podcast, we spoke with a guy who’s rethinking a lot of stuff about farming and where we get food from, and doing some unique stuff. I’m Dillon Honcoop. This is the Real Food, Real People podcast. Thanks for being here and joining us. On my continuing journey to get to know the real farmers in Washington State, and share their stories with you here. Devin Day of Valley Farmstead Rabbits and Neil’s Big Leaf Maple Syrup, both in Acme, Washington, has an incredible story to share of growing up in town and only becoming a farmer later in life. So, join us as we get to know Devin Day and the fascinating stuff he’s doing out in Acme.
Dillon Honcoop:
So, when did you actually become a farmer? What’s your story to the farming world?
Devin Day:
Well, I’m actually fairly new to farming. Most of my background is in technology, computers, software. That sort of thing. My stepdad, who’s Neil, was working out here in Acme and I was working, again, still in tech stuff. He just called and said, “Hey, you want to come work out on the farm?” And I said, “Not really.”
Dillon Honcoop:
What was the farm at that time? What was he doing? Beef?
Devin Day:
There was a lot of beef there. We have a couple bison herds and growing a lot of grass to feed different animals. It was kind of a program that was building as it went, so to speak. We did that for a couple years and this whole time, he was still playing with the maple trees and cooking out in the woods and doing that sort of thing-
Dillon Honcoop:
Cooking out in the woods. That just sounds like it’s going to be sketchy. Like, what kind of cooking out in the woods do they do in Acme?
Devin Day:
Yeah, maybe I should clarify that.
Dillon Honcoop:
Exactly, yeah, let’s clarify that.
Devin Day:
Well, he was collecting sap from maple trees and he had this big stainless steel tub that he made. He built a big fire pit and he would, down by his shop, and he would cook the maple sap down to the point where it was maple syrup. Then that kind of became the very first, I mean, there’s a few hobbyists out there. There’s some eclectic forums you can find other people that are tapping some of their trees in their backyard. He was doing that, so he would give away sap, or not sap but maple syrup for gifts and it just got more and more popular. That’s where it all started. Just a guy out in the woods cooking.
Dillon Honcoop:
So, he had asked you to come work on the farm or see if you were interested, and you weren’t?
Devin Day:
At first, no. But the more I talked to my wife and we’d … I grew up in the city, then moved out to the county during my high school years and I liked-
Dillon Honcoop:
City being Bellingham?
Devin Day:
City being Bellingham, yeah, not like the-
Dillon Honcoop:
Big city-
Devin Day:
No. So-
Dillon Honcoop:
I’m from Whatcom County, too, so I mean the big city is Bellingham to me.
Devin Day:
Yep. So, just the more we talked about it, it sounded cool. We really wanted to raise our kids out in the county, being able to run around with their shoes off and doing that sort of thing. We already homeschooled our kids and so, it made a lot of sense. We didn’t have a lot tying us down so we just went for it. That was about six years ago, and yeah, now-
Dillon Honcoop:
What was it like taking that step? That’s a scary step to make-
Devin Day:
Yeah, it is-
Dillon Honcoop:
To do that.
Devin Day:
I did college. I did, I went on a baseball scholarship and then I hurt my knee and got bitter and left and that whole bit. So, I definitely love doing the tech side of things. It wasn’t necessarily a scary step, it’s just I didn’t know how much I was going to like being on a farm. I wasn’t a farm kid. Didn’t grow up as a farm kid. I think that was my biggest hesitation. But, talked about it and one of the things, too, is I did get to … This whole farm is owned by a larger group, even though we’re doing kind of our own things on the farm, I do work for a larger group and I work for my stepdad. He’s the manager of a lot of different farms out here in Acme.
Devin Day:
So, I did get to do a lot of IT and stuff still for the group itself. So, I still got to have my hands in there. So, it wasn’t … I got to go into town, into the offices and fix everybody’s computers and-
Dillon Honcoop:
What? Farming involves IT now?
Devin Day:
Yeah. But I got a lot of free rein and I got to come up with a lot of ideas for putting efficiency sensors on this, and temperature sensors on that. You get to come up with a lot of different ideas, so it was fun. And then, I got introduced, I’m kind of veering here so if you want to-
Dillon Honcoop:
No, go for it.
Devin Day:
I got introduced because it was all food-oriented. So, the group itself owns some restaurants and things like that, so I was exposed to a lot of chefs and things like that early on. With my marketing and IT and technology background, I’d been exposed working in that agency side of things, so I wasn’t afraid to go and introduce myself to other chefs and things like that. So, it kind of snowballed. You had asked me earlier, “How did you get going with this?” And it really just ended up with being exposed to a lot of those people, hearing that feedback of what they were interested in. I had already been working with some chefs on some rabbits and that’s, we do a lot of rabbit protein to chefs down in Seattle and it’s expanded from there. I brought them one of the little bottles of syrup that my stepdad was cooking out in the woods, and they just freaked out. They were like, and this was a very high-end restaurant that was buying rabbits for all the fancy customers, et cetera. Once they found out, “Wait a minute …” They already used maple syrup, that was the interesting side. When they heard that this was made in Washington with maple trees up here, and that’s never been done, and the flavor profiles are very, very unique. Great for cooking applications and, like I said, they just, they had to have it.
Devin Day:
It slowly snowballed into, “You guys got to set this up so you can start selling this to us.” And that’s what we did.
Dillon Honcoop:
So, back up a little bit. You came out to work on the farm. They were doing beef and bison and other stuff, and you mention this rabbit stuff. How did that get started? I want to hear the rabbit story.
Devin Day:
Yeah, who, rabbit, right? Well, and that’s always the funny thing. It’s like, “So, you’re a rabbit farmer.” “Yeah, I raise rabbits.” So, it’s one of those things. I started to study rabbits and I started to understand how efficient rabbits were. Their manure is higher in nutrients than beef, pork, chicken. You can put it cold on, too. So, we started raising a few for ourselves just for the homesteading side of it and having some really high quality protein. Then because we were exposed to so many different restaurants and chefs already with all the other aspects of the business, it was like, “Oh, you guys have rabbits?” And it was like, “Yeah, I could expand a little bit, grow some for you.” Started with one restaurant and then another restaurant, and then now we do about 20,000 pounds of rabbit annually with probably 50,000 plus pounds of demand that we can’t currently supply.
Dillon Honcoop:
Wow. I go to the store. I don’t see rabbit.
Devin Day:
You don’t find it in the store. It’s funny. I talk to a lot of older people and they would say, “Oh, it used to always be in the grocery store.” I don’t know exactly why it disappeared. I would imagine because of the success of the marketing poultry. Maybe, maybe the whole kind of pet side of things. I don’t know. But, it is a very high quality meat. So, to give you a perspective of usage of land inputs, that sort of thing, we did probably 50 plus head of cattle. We have 200 acres to deal with those cattle. Fences, staff, labor, all over the place. And we are in one-third of an acre. I have this little field that used to be for beef and I put up my hoop houses. In probably about a third an acre, I’m putting out the same amount of protein grown per year as the 50 head of cattle. That, to me, just blows my mind. My inputs are smaller, my outputs are the same, if not more, and-
Dillon Honcoop:
So, are rabbits just more efficient eaters or something then? What’s the key to that? How’s that even possible?
Devin Day:
Yeah, so I think one of the key things is I have a market ready, what they call a fryer, just like a chicken, a market ready fryer in eight weeks, 60 days. No hormones, no antibiotics. It used to, when I first got started, it took me 12 weeks to get to there, to get to market ready. Once I started to research and really understand diet, animal health, when I first started, I just bought commercial rabbit feed, not knowing that there’s better food out there for animals. So, there was that. There was just overall health of the animals. There was animals per unit that you’re raising them in. All of these factors played in a big role. There’s also nutrition. So, this might sound nerdy but I learned huge, huge, huge benefits of vitamin C and huge benefits of a product called yucca, which has a very high steroidal saponin content in it. It is absolutely destroys pathogens. It destroys any sort of coccidiosis and things that you just deal with on a farm.
Devin Day:
There’s a chicken slaughter plant on here, on the property, and chickens from all sorts of farmers come in. See coccidiosis all the time and we don’t deal with that because of steroidal saponins in this yucca product, which is all natural-
Dillon Honcoop:
So, that’s part of the feed?
Devin Day:
We put it into the feed. We get a spray dried version you can put in the water if you want to. It’s a 100% natural product that’s in all kinds of other animal feeds out there. It’s nothing that’s totally new. It’s just something that we’re … It’s very high in vitamin C, fiber, you name it. And they just, once I figured out the right recipe, so to speak, they just, their growth rates, and their genetics, I spent a lot of time finding the right genetics for the herd. It wasn’t me just jumping on Craigslist and finding a few rabbits and growing to a few thousand rabbits, right?
Dillon Honcoop:
Yeah. How many rabbits do you have right now?
Devin Day:
It’ll vary depending on time of year and our slaughter rate at the time, but probably anywhere from 1500 to 3000.
Dillon Honcoop:
Crazy.
Devin Day:
And we’re expanding. The demand is high. We get a lot of people who have really bad autoimmune problems, and they’re a naturopath and the people that their doctors, they’re not supposed to eat meats. Rabbit’s the only one that they’re supposed to be eating according to their doctor. I get those calls all the time.
Dillon Honcoop:
Why is that? Why is it different?
Devin Day:
I don’t know. For some reason, it’s just a very clean protein. Either that, or maybe their body hasn’t adjusted to that protein itself, so they’re not showing any autoimmune issue. I don’t quite know exactly but I serve probably 15 or more people that have reached out. The funny thing is is they reach out because they know the way that we raise, our lack of antibiotics, our lack of any sort of inputs to manipulate disease or growth. It’s all natural. And they do really well on it. Do really well on it.
Dillon Honcoop:
Crazy.
Devin Day:
Have one lady that drives out from Blaine weekly and buys like five rabbit and off she goes. So, yeah.
Dillon Honcoop:
So, you talk about, you have a third of an acre and you can raise this much protein. Part of that is because of the amount of protein per pound of meat is a lot higher than beef, right?
Devin Day:
Well, when I say protein, I mean like poundage of meat.
Dillon Honcoop:
Oh really?
Devin Day:
Yep, yep.
Dillon Honcoop:
Because even per pound, there’s more protein in rabbit mean, right?
Devin Day:
So, I can take … Yes. I can take three does, three female rabbits and one buck, which is the male sire, and I can grow up to 600 pounds annually with those three. So, the amount of … So, they’ll do roughly about nine litters a year and the average cycle of litters annually will give you about 600 pounds of meat. So if you’re, and that’s the thing too, let’s say if you’re, you don’t have a lot of property but you want to be able to raise your own meat as well but you don’t have … you don’t have the property for a cow or you don’t have the energy or time for a cow, you can have three does, which is, you can, the housing you have to have for them is very minimal, and one buck and raise 600 pounds of meat per year for yourself. They’re very easy to home slaughter and they’re extremely healthy.
Dillon Honcoop:
Back to the amount of space, if you’re talking about a couple hundred acres of beef, of ground to have 50 head of beef on, they’re eating all that grass and stuff though. These rabbits, they aren’t just fed by the grass that grows on the third of an acre, are they? Because you’re bringing in feed as well.
Devin Day:
Yeah. So, we have a garage that we converted into a fodder house, fodder beans, sprouted barley, so we do a lot of natural inputs into those. So, we do bring in a commercial feed that’s a custom blend from a local mill. We do have a mill on site that is almost ready, so by spring we should be 100% all inputs from the farm so fresh sprouted barley, which is very high protein and they just love that-
Dillon Honcoop:
So, you’re growing the barley or you bring it in?
Devin Day:
So, we can do 1000 pounds a day in the facility that we converted. So, we do that. We also do a lot of … we have about a third of an acre of comfrey that we do, which is high protein. And we also grow all our own hay as well, so we have a lot of inputs to be … and there’s also, there’s a local, the place where we get our barley, they do malted barley. So they have a process where they actually sprout their barley and then they dry it all in the same machine, and then those sprouted that they dry, the grass that comes off and gets dried out, is an extremely high protein. We can actually take what is a waste product for them-
Dillon Honcoop:
Is it Skagit Malting?
Devin Day:
It is, yeah.
Dillon Honcoop:
On there, they’re like the biggest and one of the only in the region.
Devin Day:
It’s a local … Yeah, so that’s been a really cool opportunity as well. So, just every single input is something. That input is a waste product for them, but an extremely … if we had to go buy that as an input and it’s a waste product for them, if we had to buy that as an input, it’d be a very expensive product. So, we’ve been very lucky to have just these really natural … And that’s the thing, too, is we give tours all the time. Chefs will come and they’re just like, “Wow.” It’s so vertically integrated that it’s all just single source, it’s raised here. It’s bred here, it’s processed here. It’s packed here, it’s delivered. We do all the deliveries ourselves down through Seattle region and-
Dillon Honcoop:
And again, it’s mostly chefs and restaurants that are driving this demand right now?
Devin Day:
Yes.
Dillon Honcoop:
Because rabbit, like we were talking about earlier, it’s not something you find in the grocery store. It’s really not a common meat anymore. As you were mentioning, it used to be a lot more common. So it’s just kind of coming back.
Devin Day:
And that’s the thing. Like I came from, like I said, a tech marketing internet marketing background, you’re always looking for a niche, right? I don’t want to do something that everybody else is doing. So if you can find enough people for that niche, there you go. And it was funny, I said, “Hey …” I told my wife, I said, “Let’s try selling it online.” Because another benefit with rabbits is it’s not licensed by the USDA. It’s FDA regulated. So, I don’t have the same interstate regulations, so I can, and it’s not like poultry, I can, with my WSDA license, I can ship all over the place-
Dillon Honcoop:
Oh really?
Devin Day:
Anywhere in the nation, which is great. So the demand, I optimized my site because I had an SEO background. My rankings on Google skyrocketed organically because I knew what I was doing. I said, “Okay babe, let’s flip the switch.” I flipped the switch, and literally I woke up the next morning with a few orders and I’m like, “Oh boy.” So, we started shipping and again, we shipped to individuals and I take it down to my local little small town post office, and off it goes.
Dillon Honcoop:
Do people get weird about eating rabbit?
Devin Day:
Not if they’re buying it.
Dillon Honcoop:
But the perception, especially until they’ve tried it is, “Oh, that’s weird.” Or maybe-
Devin Day:
There are a few out there. I’ve had those conversations. But usually when I explain the benefit versus their understanding of it, they tend to be like, “Oh wow, that’s really interesting. That makes a lot of sense. Wow, okay.” And then when I tell them we used to do beef and we needed 200 acres and now we don’t do that and now I grow it in a third of an acre, they’re like, “Wow, that’s amazing.” So, I don’t usually get the, “Oh, you’re an evil rabbit raiser.” I know that there’s those folks out there that are kind of sensitive to that. But the good, I mean, they’re almost the ideal meat in a way. They’re such a clean animal. So, that’s … So, they slaughter in a very clean fashion, where you got-
Dillon Honcoop:
What about the cute factor, though? People think rabbits are cute, so it may be harder for them to-
Devin Day:
Yeah. Well, if you come over and get bit by a few rabbits, they’re not going to be as cute to you as they are.
Dillon Honcoop:
Right. I’ve had a lot of bad experiences with cows being kicked, pushed, they’re smelly. I don’t have any problem eating cows, but some people do.
Devin Day:
Yeah, no they are, and that’s the thing is that the kind of compartmentalization. We adore and go far and beyond, even for a rabbit that’s hurt or … we have this attachment to them, but at the same time, we understand and have what they’re for. They’re for the food system. We also have a bunch of pets, too, rabbits. All my kids have their own pet rabbits. They’re different breeds but these are bred as a commercial meat rabbit. That’s the breeders and the breed and the strain that I bought them for and from and they are quite a different animal than your standard pet. So, but it’s kind of having a respect for them at the same time. We … I’ll tell you a really … My wife still teases me about this sometimes, in a fun way. So, I had a mom that had a litter and it really, and it’s not because of the revenue factor, but I hate when rabbits, when they’re born and they don’t make it. It bothers me. We’ve had a very high success rate from where we started to now of our birthrates staying very high. But it still bugs me. I try to get to 100% because I just, I don’t like losing rabbits and it’s not because I’m thinking, “Oh, that guy doesn’t get to go to slaughter in eight weeks.” It’s because it’s a life at that point.
Devin Day:
So, I thought, “I wonder …” You ever seen that scene in 101 Dalmatians where he’s rubbing the dog and it comes back to life, the little puppies when they’re born? Well, I actually gave a baby rabbit just born that was stillborn mouth-to-mouth because I just … Just little, little, puff, puff, little chest compressions. It was a total blob in my hand. It wasn’t firm, like normal little … And it took this huge, and it was just out of curiosity, took this huge gasp of air. And within like two minutes was firm, hard and just as healthy as the other ones. Blew my mind. And I’ve done that many times now because some reason they come out not breathing, if you get a little bit of air in their lungs and they’re so tiny, you don’t even have to really do much. You just get a little air moving through their nostrils and air vent and they, a lot of times, just pop right back up. Take a big gasp and there they are.
Devin Day:
It’s weird. You learn a lot of these little things that you’d never think of, and I think of all the little babies that I could have saved if I’d known that. So-
Dillon Honcoop:
Yeah, yeah. It reminds me of Erica Deward that we had on the podcast a while back. She raises dairy cows and a lot of people get grossed out, but she tells the story all the time, she does CPR, mouth-to-mouth quite a bit on dairy calves. It works. It’s a real thing.
Devin Day:
No, it’s still to this day … the other thing that works really well is, and again, we don’t use any pharmaceuticals, so there’s never withdrawal period, even with the breeders themselves. We use high dose vitamin C. I have had little kits, they’re called, but little baby rabbits just born, and various issues or whatever. If there’s ever an issue that goes beyond something that isn’t like it came out not breathing or something like that, I’ll give it a little shot of high dose vitamin C. So, for us, the equivalent of kilograms of my body weight, if I were to take what I gave the rabbit, it would probably be 30-40,000 milligrams of vitamin C, and they come right back.
Dillon Honcoop:
Wow.
Devin Day:
Especially if it’s anything viral or bacterial. I don’t want to say too much because I don’t want to-
Dillon Honcoop:
Well, they’re animals. They have their things.
Devin Day:
I just don’t want to piss off the pharmaceutical companies.
Dillon Honcoop:
Wow.
Devin Day:
But yeah, it’s an amazing thing. It works time and time and time and time and time and time and time and time and time ad nauseum again. It is, when traditional hasn’t worked, works almost every time.
Dillon Honcoop:
Talk about your family. You’ve talked about your wife and making decision to go from town to farm and do that whole switch, and kids too. You were mentioning they’ve got some pets and stuff. How big is your family? How many kids do you have? How old are they?
Devin Day:
I have four kids. So, one is right in that decision making of looking for his first place, so he’s 20. The other one is, jeez, my wife is going to smack me. No, 14. No, just turned 15. 15, 13, and just turned 11 recently. Two boys, two girls-
Dillon Honcoop:
What is that … you were talking about, that was a part of the draw to go to the farming world. What has that meant for your kids and your family?
Devin Day:
Oh, they’ve loved it. We have … We’re on the Nooksack River so we have, they get to go down there all the time if they want. They have 200 acres to roam around on, which is cool. All the time we have two UTV vehicles and my youngest, who just turned 11, I’ll be working somewhere and I’ll see her way across the field just, “Do-do-do-do.” Flying down in one of the vehicles, doing one of her own projects. I’m just like, I love it. I love it.
Dillon Honcoop:
That was me growing up.
Devin Day:
Yep.
Dillon Honcoop:
I had my motorcycle and I was out doing this, that and the other thing.
Devin Day:
So, that’s been good. They … It’s everything we do here, it’s family-run. The maple, the rabbits, my wife, she does all the breeding. She’s kind of the project manager of the up close and personal with all the rabbits. She breeds them. She clips all their nails. She brushes them. So, every time they get bred, it’s kind of spa day for the does, and she takes care of all that. She keeps all the records, breeding records, all that kind of stuff.
Dillon Honcoop:
Your kids going to get into farming at all? Have they worked-
Devin Day:
They’re all helping right now, yeah. We just added a bunch … we added 600 egg chickens, which was probably not a good … that, I probably should have waited a little while on.
Dillon Honcoop:
We were just talking about chickens being smelly.
Devin Day:
Yeah, I know. So, yeah, go big or go home, right? So, all the kids help. They feed, they water, they help clean. They do everything with us. So it’s a side-by … what’s cool though, is the amount of entrepreneurial side of things that they’ve learned is great. They’ve seen mom and dad start from scratch multiple businesses, and they’re both doing really well now. So, they get to see that, they get to participate in that. They get to ask questions. They get to understand all of the factors that go into it because mom does bookkeeping, dad does deliveries. Dad does slaughter, dad builds out and designs WSDA facilities. Dad, you know so you got-
Dillon Honcoop:
Does SEO. Don’t forget about the website stuff.
Devin Day:
Yeah, he does all of the web stuff. So they get to see every aspect of it and they’ve learned a ton. And all the time, they’re coming up with their own ideas and participating and solving problems. It’s been good. It’s been real good.
Dillon Honcoop:
The way you describe that is farming is so much more than the old guy in overalls turning dirt. The tech part of it. The construction part of it. The family part of it. Working with the animals. There’s just so multifaceted.
Devin Day:
Yeah. Farming is, in a lot of ways, to me, and the way I’ve approached it is very different than … I think it was Joe Salatan, I’ve watched a lot of his content over the years, and he’s always talking about the age of farmers. The average farmer is 60 plus years old. So, the way I’ve approached it, there is a lot of aspects to it and I’m actually, because of today’s market access, that’s one of the biggest things I’ve heard other farmers talk about, and I think I was very lucky to have worked in that sales, marketing, that whole role because I wasn’t afraid to go out there and get my hands dirty to talking to people. I’ll walk right into a restaurant I don’t even know the chef. I’ll introduce myself. I’ll take him a product. I do have the benefit of a pretty unique story. Maple syrup made in Washington. There’s nothing like that in the United States. We’re the first. And then, a rabbit with probably the highest meat to beat bone ratio they’ve ever seen.
Devin Day:
So, the conversation goes well quickly. I’m not bringing in a very common product. So, that’s been a good selling point. But I had to think that through beforehand. I could have done potatoes or chickens or broccoli or something. But I wanted to do something a little different. And we kind of stumbled into the maple but the rabbits were a little bit of a process of understanding a niche because it’s not common.
Dillon Honcoop:
We’ve kind of touched on the maple stuff but we haven’t really gotten into that. So, your stepdad was kind of playing with this, like you described, cooking out in the woods. No, not meth. He was cooking maple syrup in the woods, proving essentially that you can do maple syrup out here because-
Devin Day:
We were told for, told and told and told that it’s not possible to do, even by most of the experts in air quotes. And we’re doing it. Not in large quantities yet. We do about 200 gallons annually right now, which is, for the ratio you need on the West Coast versus the East Coast of sap to a finished product, we’re at times almost double. So you’ve got to collect a lot of sap. I kind of, just for ease of math consider it 100 to one. On the East Coast, it’s like 40 to one. Oftentimes, it’s even more than double. I just used that … and it’s often, right in that 75. I would say that after all the years of doing it, the average sap to finished maple syrup ratio is probably 75 to one on the West Coast, so you need a lot. We probably collect about 25-30000 gallons of sap a year.
Dillon Honcoop:
To get the 200-
Devin Day:
To get the 200-
Dillon Honcoop:
Gallons of finished product?
Devin Day:
Yeah. But we also get 10 times the price for it as well.
Dillon Honcoop:
Break down in a nutshell, what is that process of collecting sap? I think the old school understanding and people who’ve seen the pictures from back East, where it’s a huge thing, somebody tapping a tree and I think old school way was I think hanging a bucket on a tree and that was it-
Devin Day:
Hanging a bucket, yeah. When we started … When we first started, it was all gravity, meaning, and by gravity I mean you’d drill a little hole, you put your tap in. You have a little tube that goes into a bucket sitting on the ground with a little hole in it so you’re not getting much rainwater in it. That was, that’s how we started. We would go out and we would have all these little buckets everywhere, and it was a very tedious process. You had to lug these five gallon jugs, one in each hand, and that’s five times eight, that’s 40 pounds in each hand. And you’re walking and tripping. It was a lot of work. So, we started that way and he would take it up in his truck and go to his little handmade boiler and cook out in the woods. The woods being next to his shop by his house.
Dillon Honcoop:
Yeah.
Devin Day:
It mainly started as Christmas gifts and it just, the word got out. I took some samples to chefs. But it was that process that encouraged him to take it to the next step. Understand what they do on the East Coast, get a little more technical. Put a little technology into it. So, he hooked up a trailer, got in his truck, grabbed his wife and headed off to Wisconsin to buy one of those big stainless steel evaporators that cooks sap. Brought it back with some other equipment-
Dillon Honcoop:
So, you pull the sap from the trees essentially, and that goes into this-
Devin Day:
Evaporator-
Dillon Honcoop:
Evaporator, which is basically cooking it down.
Devin Day:
There is one other step prior to that which is, so you have all the taps running. It’s like a big vein system, and all these connect back to a big mainline that runs through the woods.
Dillon Honcoop:
Tubes everywhere.
Devin Day:
Yep, tubes everywhere. So it looks like a big artery system running through the woods. And then it comes back to a vacuum system in a little pump house.
Dillon Honcoop:
So, what does this syrup taste like? What have people been saying about it?
Devin Day:
Well, it’s a little thicker than your traditional East Coast. There’s more minerals. There’s, because of that concentrated level that you have to, you know, the gallons that you need, you get a bit more caramel type flavors that come out. You get hints of vanilla. You even, if you have good taste buds and you’re sensitive to that kind of thing, you can pull out little hints of coffee, all kinds of stuff. Because of the rarity factor and just because of the kind of different flavor profiles, it’s been far more used as like cooking and pastries and recipes and sauces. One of the restaurants that we work with down in Seattle, they replaced all their refined sugar with it because it’s not … I mean, you tasted it, right? It’s very sweet, but it’s not overly sweet, right? It’s got a lot of depth to it.
Dillon Honcoop:
Right.
Devin Day:
So, it’s been very popular from a cooking standpoint and a recipe standpoint. Just to give you kind of an understand of quantities that are made, there’s about 12 million gallons of East Coast syrup made annually in the US. There’s 200 gallons, 200 gallons of Big Leaf Maple. So, these are different species of maple over here. So, it’s Big Leaf Maple Syrup and-
Dillon Honcoop:
Versus the sugar maple?
Devin Day:
Versus the sugar maple from the East Coast. And so, it’s … And because of our forestry practices here, you find these little pockets of Big Leaf maple groves, and when you do, it’s kind of like a … for us, it’s like a little mini gold rush. You’re out hunting and you find these groves of maple or you talk to somebody that works on state land or something. They’ve given us access to go up and look and hunt and find and test and see how the trees run up there. It’s gotten a lot of attention from that perspective because it was a weed. They poisoned the maple so they’ll quit growing but often they just continued to grow because they’re like a weed. They just won’t stop.
Dillon Honcoop:
Now, I know you see a certain huge sustainability opportunity with this maple syrup thing, especially out here on the West Coast.
Devin Day:
Yeah. If you look at all the ways to deal with our changing climates and things like that, there’s one of the top ways, if you go and study it, is planting trees. There’s a lot of really good articles and there’s a lot of news coming out now, and planting trees is up there. So, what we see is because the tree itself living provides the revenue source, it continues … it’s like it’s own economic engine. The more you plant, the more you can continue this economic energy. But the trees themselves, they’re a huge shading factor for streams. They rebuild soils every year with the leaves that fall. They … just the trees themselves, they pull carbon out. There’s so many factors that go into them, you don’t have to cut them down. That’s the great part.
Devin Day:
They provide habitat for animals, bugs, just diversity. And the cooler thing is they need zero irrigation. They need zero fertilizing. They don’t need any inputs. You plant them and they grow like a weed.
Dillon Honcoop:
They can grow on poor ground too, right?
Devin Day:
They can grow on pretty poor ground. They can grow on very wet ground too, so it’s kind of like when you have [inaudible 00:38:51] areas and wetland areas and they’re planting that to remain that way. A maple’s a really good tree that can thrive in those kind of areas. So, you can have these non-prime so to speak agriculture areas where you could plant these along creeks and streams and this and they’ll continue to provide a high quality sap that is extremely … the demand is so high right now. We’re backed up years in … we just can’t produce enough and-
Dillon Honcoop:
But there’s only 200 gallons. How far can that demand go? How much of a market do you think is there? Is there any way to even tell?
Devin Day:
Well, they produce 12 million gallons on the East Coast and it hasn’t slowed down. So, I can only imagine how much we could produce here as … and because of the flavor profile, it’s not a replacement. It’s not a … but it’s something that can become another food product out there that can continue to provide reforestation. So, you look at all the hills around here and they’re either clear cut. You have a lot of fir trees with laminated root rot or beetle disease. So, there is a lot of revenue potential as a crop that you don’t have to destroy when the crop is done. There’s no tilling. There’s no … For me, it checks all the boxes. It’s been a pretty amazing … All of those factors combined is why it’s getting a ton of attention. Most of these, a lot of the schools are funded with the state lands and the forestry and things like that, and this is definitely another avenue of funding that can go into the forestry program.
Devin Day:
Just as an aside to that, you talk about where could this go? What’s it doing? We’ve proven that commercially, it’s desired. That it’s doable, and that it can be done on the West Coast. All it needs is some scaling. But like University of Washington, we’ve been working with them. They actually got a pretty large grant that is for a maple program and research for maple syrup, it’s from USDA. And normally East Coast, it would be funding on the East Coast with one of the schools over there, Cornell or some of the schools that have maple programs. But they got the grant because of the article we had in Seattle Magazine showing that the commercial aspect of maple syrup on the West can be done.
Devin Day:
So, now they’re diving into the research. Washington State University has been calling and discussing the whole viability of this on this side. And there’s so much untapped trees out there that it’s a very viable, potential program without doing a lot of damage. Once you put up the infrastructure, it can be there for 10 plus years before you need to replace lines. So, every year, that same revenue stream is there without having to remove the tree to get that profit. That just … that’s mind blowing to me. And then you can, we’re working on ways to row crop it, like raspberries, and the revenue per acre, it’s huge. Huge with the Big Leaf Maples.
Dillon Honcoop:
What’s the future? Not just this but farming and farming here in Washington State?
Devin Day:
I talk to foodies all the time. Like the new generation of foodies, the new generation of chefs, the new generation of farmers. And, a lot of it just comes to overall practice. There’s a lot of stigma right now … you hear the whole thing of, “Oh, we got to get rid of meat and everyone’s got to start having a plant-based diet.” I don’t know. I think a lot of it is just … Thinking about it, I have a kind of a concept that I looked at called small food, and it kind of evolved as I was doing the rabbits from the transition of the cows. It’s not necessarily that we need to stop eating meat or that we’re all going to start eating bugs like you read in some of the articles. I’m not going to start eating bugs for my protein source. But I think we have to be thinking and conscious about how we’re doing things. If you think about it, today, I think that farming is going to move … You can hear next door. We’re next door to … they’re cooking syrup next door and you can hear the filter pump kick on, and it’s bub-bub-bub-bub-bub. It’s awesome.
Devin Day:
It’s not just about having a unique food. It’s about how to scale it and get … it’s very hard right now with the mechanisms in place to get to that marketplace, and naturally-
Dillon Honcoop:
Plus the cost of getting there-
Devin Day:
Plus the cost of getting there, absolutely-
Dillon Honcoop:
And that cost makes it difficult for instance to feed the masses.
Devin Day:
And that’s the thing is I’ve been lucky because I know how to develop business models. I know how to think through niches, so I’m in a unique position. I am excited to see these things evolve in a way where those marketplaces get opened up to small farmers. Right now, it’s all CSAs and farmer’s markets. Those aren’t really large growth factors for opening up big market channels for these farmers to scale.
Dillon Honcoop:
Fascinating. Thank you for sharing your story and journey to this point. It’s going to be fun to watch some of the stuff that you … I mean, you’ve already come up with so much here already and you strike me as the kind of person who’s going to keep coming up with more and more stuff.
Devin Day:
Yeah, it’s growing rapidly. It’s a lot of fun. And yeah, we’ll … The biggest thing that I like doing is sharing the information. I don’t … to me, this isn’t about profit. It’s about making change, and I’m not talking about just the sappy side of let’s change. I mean truly getting people involved in something that benefits them, benefits the market, benefits the animals, benefits the planet. It’s got to be that whole picture and I love sharing that information because it’s not just about making profit.
Dillon Honcoop:
A lot of people are ready for that. They’re done with the slogans-
Devin Day:
Yeah, they are-
Dillon Honcoop:
And they want real-
Devin Day:
Absolutely. I totally agree.
Dillon Honcoop:
Awesome. Thank you so much.
Devin Day:
Yeah, appreciate it.
Announcer:
This is the Real Food, Real People podcast. These are the stories of the people who grow your food.
Dillon Honcoop:
Seriously, that maple syrup was incredible. You really should try it if you can manage to get your hands on it. As he was explaining, they make so little of it and the demand is just growing like crazy. Thanks again for joining us for the podcast today with Devin Day. As you can tell, he’s a super outside the box thinker, does really unique stuff and has such a cool story to share as well about his family and his background and what he sees for the future, too. I think we’ll be talking with him again on the podcast. I know he has so many ideas about what farming could look like.
Dillon Honcoop:
Again, this is the Real Food, Real People podcast documenting my journey to hear farmer’s real stories and share them with you here on the podcast as well as at realfoodrealpeople.org. Please subscribe if you can on Apple Podcasts or Spotify or Google Podcasts and the list goes on and on and on from there. Pretty much any podcast platform, you can find us. Also feel free to drop me an email any time you have an idea for the show, some feedback, maybe something you liked or didn’t like or whatever. Dillon@realfoodrealpeople.org. Again, thanks for being here and we will catch you next week on the Real Food, Real People podcast.
Announcer:
The Real Food, Real People podcast is sponsored in part by Save Family Farming, giving a voice to Washington’s farm families. Find them online on savefamilyfarming.org.